Fluke MET/CAL Procedure ============================================================================= INSTRUMENT: Goerz SE111: (1 year) CAL VER /5520 DATE: 04-Sep-97 AUTHOR: Fluke Corporation REVISION: $Revision: 1.1 $ ADJUSTMENT THRESHOLD: 70% NUMBER OF TESTS: 55 NUMBER OF LINES: 249 CONFIGURATION: Fluke 5520A ============================================================================= # # Compatibility: # 5500/CAL 5.0 or MET/CAL 5.0 or later. # # Subprocedures: # None # # Required Files: # None # # System Specifications: # TUR calculation is based on specification interval of the accuracy file. # The default 5520A accuracy file contains 90 day specs. # # Fluke makes no warranty, expressed or implied, as to the fitness # or suitability of this procedure in the customer's application. # STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON 1.001 ASK- P F V 1.002 ASK+ K X 1.003 HEAD PRELIMINARY INSTRUCTIONS 1.004 DISP Connect UUT to AC power and turn unit ON. 1.004 DISP 1.004 DISP Warm-up time: 30min - REQUIRED 1.004 DISP Temperature: 23 +/-2 degC 1.004 DISP Humidity: 55 +/-10% 1.005 DISP [32] WARNING 1.005 DISP HIGH VOLTAGE is used or exposed during the performance 1.005 DISP of this calibration. DEATH ON CONTACT may result if 1.005 DISP personnel fail to observe safety precautions. 1.006 DISP This procedure will also test the TIME UNIT for 1.006 DISP the GOERZ Instruments model SE111. 1.007 DISP Connect the 5520A to the UUT as follows: 1.007 DISP [32] 5520A NORMAL HI to UUT INPUT HI 1.007 DISP [32] 5520A NORMAL LO to UUT INPUT LO 1.008 DISP Set the PEN switch to OFF. 1.009 DISP Set the REC switch to REC. 1.010 DISP Set the TIME UNIT to 60cm/min. 1.011 HEAD {DISPLAY VOLTAGE} 1.012 DISP This tests the accuracy of the digital LCD display unit. 1.012 DISP 1.012 DISP The chart recording will be tested following this test. 1.013 HEAD {DC VOLTAGE} 1.014 HEAD DC VOLTAGE: {150mV Range} 1.015 5520 0.15 0.150V 1% 2W 2.001 HEAD DC VOLTAGE: {300mV Range} 2.002 5520 0.3 0.300V 1% 2W 3.001 HEAD DC VOLTAGE: {600mV Range} 3.002 5520 0.6 0.600V 1% 2W 4.001 HEAD DC VOLTAGE: {1.5V Range} 4.002 5520 1.5 1.500V 1% 2W 5.001 HEAD DC VOLTAGE: {3V Range} 5.002 5520 3 3.00V 1% 2W 6.001 HEAD DC VOLTAGE: {6V Range} 6.002 5520 6 6.00V 1% 2W 7.001 HEAD DC VOLTAGE: {15V Range} 7.002 5520 15 15.00V 1% 2W 8.001 HEAD DC VOLTAGE: {30V Range} 8.002 5520 30 30.0V 1% 2W 9.001 HEAD DC VOLTAGE: {60V Range} 9.002 5520 60 60.0V 1% 2W 10.001 HEAD DC VOLTAGE: {150V Range} 10.002 5520 150 150.0V 1% 2W 11.001 HEAD DC VOLTAGE: {300V Range} 11.002 5520 300 300V 1% 2W 12.001 HEAD {AC VOLTAGE} 12.002 HEAD AC VOLTAGE: {150mV Range} 12.003 5520 0.15 0.150V 1.5% 60H SI 2W 13.001 HEAD AC VOLTAGE: {300mV Range} 13.002 5520 0.3 0.300V 1.5% 60H SI 2W 14.001 HEAD AC VOLTAGE: {600mV Range} 14.002 5520 0.6 0.600V 1.5% 60H SI 2W 15.001 HEAD AC VOLTAGE: {1.5V Range} 15.002 5520 1.5 1.500V 1.5% 60H SI 2W 16.001 HEAD AC VOLTAGE: {3V Range} 16.002 5520 3 3.00V 1.5% 60H SI 2W 17.001 HEAD AC VOLTAGE: {6V Range} 17.002 5520 6 6.00V 1.5% 60H SI 2W 18.001 HEAD AC VOLTAGE: {15V Range} 18.002 5520 15 15.00V 1.5% 60H SI 2W 19.001 5520 15 15.00V 3% 5kH SI 2W 20.001 5520 15 15.00V 6% 10kH SI 2W 21.001 HEAD AC VOLTAGE: {30V Range} 21.002 5520 30 30.0V 1.5% 60H SI 2W 22.001 HEAD AC VOLTAGE: {60V Range} 22.002 5520 60 60.0V 1.5% 60H SI 2W 23.001 HEAD AC VOLTAGE: {150V Range} 23.002 5520 150 150.0V 1.5% 60H SI 2W 24.001 HEAD AC VOLTAGE: {300V Range} 24.002 5520 300 300V 1.5% 60H SI 2W 25.001 HEAD {750 VOLT RANGE} 25.002 DISP Connect the 5520A to the UUT as follows: 25.002 DISP [32] 5520A NORMAL HI to UUT 750 V INPUT 25.002 DISP [32] 5520A NORMAL LO to UUT INPUT LO 25.003 DISP Set the PEN switch to OFF. 25.004 HEAD {750 VOLT RANGE DC VOLTS} 25.005 5520 750 700V 1% 2W 26.001 HEAD {750 VOLT RANGE AC VOLTS} 26.002 5520 750 700V 1% 60H SI 2W 27.001 HEAD {DC CURRENT} 27.002 DISP Connect the 5520A to the UUT as follows: 27.002 DISP [32] 5520A AUX HI to UUT DC CURRENT INPUT HI 27.002 DISP [32] 5520A AUX LO to UUT DC CURRENT INPUT LO 27.003 HEAD DC CURRENT: {600uA Range} 27.004 5520 0.6 0.600mA 1% 2W 28.001 HEAD DC CURRENT: {1.5mA Range} 28.002 5520 1.5 1.500mA 1% 2W 29.001 HEAD DC CURRENT: {3mA Range} 29.002 5520 3 3.00mA 1% 2W 30.001 HEAD DC CURRENT: {6mA Range} 30.002 5520 6 6.00mA 1% 2W 31.001 HEAD DC CURRENT: {15mA Range} 31.002 5520 15 15.00mA 1% 2W 32.001 HEAD DC CURRENT: {30mA Range} 32.002 5520 30 30.0mA 1% 2W 33.001 HEAD DC CURRENT: {60mA Range} 33.002 5520 60 60.0mA 1% 2W 34.001 HEAD DC CURRENT: {150mA Range} 34.002 5520 150 150.0mA 1% 2W 35.001 HEAD DC CURRENT: {300mA Range} 35.002 5520 300 300mA 1% 2W 36.001 HEAD DC CURRENT: {600mA Range} 36.002 5520 600 600mA 1% 2W 37.001 HEAD DC CURRENT: {1500mA Range} 37.002 5520 1500 1500mA 1% 2W 38.001 HEAD {AC CURRENT} 38.002 HEAD AC CURRENT: {600uA Range} 38.003 5520 0.6 0.600mA 2% 60H SI 2W 39.001 HEAD AC CURRENT: {1.5mA Range} 39.002 5520 1.5 1.500mA 2% 60H SI 2W 40.001 HEAD AC CURRENT: {3mA Range} 40.002 5520 3 3.00mA 2% 60H SI 2W 41.001 HEAD AC CURRENT: {6mA Range} 41.002 5520 6 6.00mA 2% 60H SI 2W 42.001 HEAD AC CURRENT: {15mA Range} 42.002 5520 15 15.00mA 2% 60H SI 2W 43.001 HEAD AC CURRENT: {30mA Range} 43.002 5520 30 30.0mA 2% 60H SI 2W 44.001 HEAD AC CURRENT: {60mA Range} 44.002 5520 60 60.0mA 2% 60H SI 2W 45.001 HEAD AC CURRENT: {150mA Range} 45.002 5520 150 150.0mA 2% 60H SI 2W 46.001 HEAD AC CURRENT: {300mA Range} 46.002 5520 300 300mA 2% 60H SI 2W 47.001 HEAD AC CURRENT: {600mA Range} 47.002 5520 600 600mA 2% 60H SI 2W 48.001 HEAD AC CURRENT: {1500mA Range} 48.002 5520 1500 1500mA 2% 60H SI 2W 49.001 DISP Connect the 5520A to the UUT as follows: 49.001 DISP [32] 5520A NORMAL HI to UUT INPUT HI 49.001 DISP [32] 5520A NORMAL LO to UUT INPUT LO 49.002 HEAD {ZERO ADJUSTABILITY} 49.003 5520 0V S 2W 49.004 DISP Set the PEN switch to I PEN. 49.005 MESS Turn the ZERO control fully clockwise, then fully 49.005 MESS counterclockwise. Check the trace shifts over the 49.005 MESS ENTIRE RECORDING RANGE. 49.005 MESS 49.006 EVAL Does {the ZERO control move trace over entire range}? 50.001 5520 0V S 2W 50.002 MESS While turning the ZERO control fully clockwise and 50.002 MESS counterclockwise, notice the physical stop points are 50.002 MESS past the edges of the chart grid by approximately 1mm. 50.002 MESS 50.003 EVAL Are {the stop points past ends of chart by .5 - 2mm}? 51.001 MESS 51.002 HEAD {RESPONSE TIME} 51.003 DISP Set the RANGE KNOB to 1.5 (V). 51.004 DISP Adjust the ZERO control to 0 (left chart edge). 51.004 DISP Set the TIME UNIT to 60cm/min. 51.005 5520 0V S 2W 51.006 DISP Readjust the ZERO control so trace is on 0% line. 51.007 5520 1.35V S 2W 51.008 PORT [D3999] 51.009 DISP Set the PEN switch to OFF. 51.010 MESS The time between the start (0%) and the end (90%) of the 51.010 MESS movement should be approximately .5 seconds (5mm). 51.010 MESS 51.010 MESS The trace should NOT overshoot the 90% point by 51.010 MESS more than 2.5mm. 51.010 MESS 51.011 EVAL Are {the response time & overshoot characteristics correct}? 52.001 HEAD {PEN RECORDING} 52.002 DISP Set the PEN switch to I PEN. 52.002 DISP Set the REC switch to REC. 52.002 DISP Set the TIME UNIT to 30cm/min. 52.003 RNG 1.5V 52.004 5520 0V S 2W 52.005 DISP Adjust the ZERO control to center the trace (50%). 52.006 5520 -0.5V S 2W 52.007 PORT [D1999] 52.008 5520 0V S 2W 52.009 PORT [D3999] 52.010 5520 0.5V S 2W 52.011 PORT [D1999] 52.012 5520 0V S 2W 52.013 DISP Set the PEN switch to OFF. 52.014 MESS Check the preceeding trace returns to the center 52.014 MESS after going to full scale in both directions. 52.014 MESS 52.014 MESS The deadband is the offset from center when returned 52.014 MESS to center. 52.014 MESS 52.015 EVAL Is {the DEADBAND (at chart center) <.3mm}? #54.001 HEAD {VARIABLE RANGE} #54.002 5520 0.100V S 2W #54.003 DISP Check the trace is approx. at the 60% line. #54.004 MESS Turn the VAR knob throughout it's range. #54.004 MESS #54.004 MESS The trace should move from 60%(cal) to approx. the #54.004 MESS 75% line on the chart, verifing a 2.5:1 span increase. #54.004 MESS #54.005 EVAL Is {the trace approx. at the 75% line (var. range 2.5:1)}? #55.001 5520 0V S 2W 53.001 HEAD {LINEARITY} 53.002 DISP Set the PEN switch to I PEN. 53.002 DISP Set the TIME UNIT to 60cm/min 53.003 RNG 1.5V 53.004 5520 1.0Vpp 0.1H TI S 2W 53.005 DISP Wait for several cycles of the triangle waveform to be 53.005 DISP recorded, then press the PEN switch to OFF. 53.006 5520 * S 53.007 MESS Check the recorded waveform is straight 53.007 MESS lines and has no irregularities. 53.007 MESS 53.008 EVAL Is {the recording LINEAR +/-.1cm}? 54.001 HEAD {FEEDRATE} 54.002 DISP Set the PEN switch to I PEN. 54.002 DISP Set the TIME UNIT to 60cm/min. 54.003 5520 1.0Vpp 0.01H SQ S 2W 54.004 DISP Let the chart run for ONE COMPLETE CYCLE of 54.004 DISP the squarewave, then press the REC/OFF button to OFF. 54.004 DISP (this will take approx. 100 seconds) 54.005 MESS Measure the number of centimeters it took the 54.005 MESS recording to complete ONE cycle. 54.005 MESS 54.006 EVAL Is {the CHART FEED 100cm +/-.01cm}? 55.001 END